How do I select and install an aftermarket exhaust system on a Suzuki DR-Z400SM?

Welcome to the world of bike customization! The Suzuki DR-Z400SM, a popular choice among riders, offers a lot of possibilities for adjustment and enhancements. One of the most common modifications is the installation of an aftermarket exhaust system. Not only can this upgrade alter the sound of your bike, but it can also significantly increase its power. In this complete guide, we’ll explore how to select the appropriate exhaust system, how to install it, and how to maintain it for optimum performance.

Choosing the Right Aftermarket Exhaust System

The first step in upgrading your DR-Z’s exhaust system is selecting the right aftermarket exhaust. When it comes to choosing an exhaust system, it’s not just about aesthetics or sound. You should be considering factors like power, performance, and compatibility with your bike. The market is filled with various types, including Yoshimura, a business that’s known for its high-quality motorcycle exhaust systems.

When looking at power, consider an exhaust system that can boost your bike’s performance. This may involve a full system that replaces the entire stock set-up or a slip-on that only replaces the muffler. Each system offers different levels of performance increase. In terms of compatibility, ensure the exhaust system you choose is designed specifically for your DR-Z model.

Materials also play a critical role in the selection process. Stainless steel exhausts are a popular choice due to their durability and resistance to corrosion. It’s also important to consider noise levels when choosing an exhaust system as stricter noise regulations are being enforced in many areas.

Where to Buy Your Aftermarket Exhaust System

Once you’ve decided on the right type of exhaust system for your DR-Z, the next step is to figure out where to purchase it. There are plenty of places to shop for motorcycle gear, but not all vendors are created equal.

When looking for a business to buy from, consider shops that specialize in motorcycle parts and accessories. These businesses will have a wide range of options and are likely to provide knowledgeable customer service. Online marketplaces can also be a reliable source, especially if you’re looking for specific brands or models. Remember that a cheaper price often comes with a catch, such as lower quality or lack of warranty.

Always read reviews and seek recommendations before making a purchase. This will give you a good idea of the product’s performance and the vendor’s reliability.

Installing Your Aftermarket Exhaust System

After you’ve purchased your new exhaust system, the next step is to install it on your bike. This may seem daunting, but with some patience and the right tools, it’s a task you can accomplish yourself.

First, you’ll need to remove the old exhaust system. Start by removing the muffler, then proceed to the pipe. Always handle these parts carefully to avoid any potential damage to your bike.

Next, you’ll install the new exhaust system. Begin with the pipe, ensuring it’s properly aligned with your bike’s engine. Then, attach the muffler. Make sure all connections are secure and that the system is fully aligned with your bike before finalizing the installation.

Maintaining Your Aftermarket Exhaust System

Proper maintenance of your new exhaust system is crucial for its longevity and performance. Regular checks and cleaning can prevent damage and keep your bike running smoothly.

One essential maintenance task is checking and replacing the exhaust packing. This material absorbs the sound waves produced by the engine, reducing noise. Over time, this packing can become worn out and less effective, leading to a louder exhaust and potentially damaging your muffler.

Another important maintenance task is monitoring and cleaning the exhaust pipe. Over time, residue can build up inside the pipe, reducing the performance of your exhaust system. Regular cleaning with appropriate cleaning products can prevent this buildup and keep your system performing optimally.

Heat shields are another part of your exhaust system that requires regular checks. These shields protect your bike and the rider from the heat produced by the exhaust system. Ensure these shields are securely attached and free from damage to prevent any potential safety risks.

Additional Adjustments: Spark Arrestor and Heat Shield Installation

Now that you have a brand-new exhaust system on your Suzuki DR-Z400SM, you may require additional modifications for optimal performance or compliance with local regulations. Two such enhancements include the installation of a spark arrestor and a heat shield.

A spark arrestor, as its name implies, prevents the emission of flammable debris from the exhaust system. If you frequently ride off-road or in dry, fire-prone areas, a spark arrestor is a must-have. Some areas even have strict regulations that require riders to have a spark arrestor installed. Fortunately for DR-Z owners, several aftermarket exhaust systems come with an “approved spark arrestor.” However, if your selected exhaust system doesn’t include one, you can purchase a universal fit spark arrestor that can be easily installed.

A heat shield is another important addition to your exhaust system. Its purpose is to protect both the rider and the bike from the high temperatures generated by the exhaust. Without a heat shield, there’s a risk of heat damage to parts of your bike, or even burn injuries. The good news is, many aftermarket exhaust systems include a heat shield. If yours does not, look for a universal fit heat shield. The installation process is usually straightforward, but make sure it’s securely attached.

Always remember, when making additional adjustments to your exhaust system, refer to your bike’s manual or consult with a professional mechanic to ensure the modifications are done safely and correctly.

Conclusion: Enjoy Your Suzuki DR-Z400SM’s Enhanced Performance

Congratulations! By selecting and installing an aftermarket exhaust system on your Suzuki DR-Z400SM, you’ve just embarked on an exciting journey to enhance the rider experience. With improved power, performance and sound, your bike will definitely stand out on the road and off it.

Don’t forget, the journey doesn’t end with the installation process. Regular maintenance, such as checking the muffler packing and cleaning the head pipe, will ensure your exhaust system keeps performing at its best for many years. Keep an eye on your spark arrestor and heat shield too. These components play a significant role in your safety and the longevity of your bike.

In the world of motorcycle customization, there’s always room for more adjustments and enhancements. From here, you may want to consider other modifications like a new set of tires, an upgraded suspension, or even a new paint job. Whichever direction you choose, enjoy the process. After all, it’s not just about having a bike, it’s about making it truly yours. Never hesitate to take that extra business day or go the extra mile for your beloved two-wheeler. Safe riding!

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Motorcycles